Wire coil pickling line
With the innovative HyperCrane™concept as the technology platform, we have remade and optimized the tunnel type wire coil pickling line from various aspects such as process, fluid control, energy efficiency, environmental protection, mechanical structure, control and software, especially the application of AI technology, presenting a 21st century wire coil pickling technology to the industry, which fully meets the requirements of Industry 4.0 for advanced manufacturing. Whether it is a straight or U-shaped layout, loading/unloading at side or at end, we will find a perfect solution for our customers' site and logistic route.
Several dozens of patents have been filed around this technological innovation and provide a strong legal guarantee for our continuous development.
Innovation remakes pickling technology!
i. Wire coil pickling & phosphating line for carbon steel
Since participating in the project of the first modern full-automatic carbon steel wire coil pickling & phosphating line in China in 2005, we have completed the construction, transformation and upgrading of more than ten high-level and high-quality wire pickling and phosphating lines, covering almost all application fields of carbon steel wire rod such as steel strand, spring wire, steel cord, wire rope, fasteners, tool steel, bearing steel and so on.
While unstrapping ensures the best surface quality, the maximum capacity of a single line can exceed 300,000 tons/year. From one coil per hanger to three coils per hanger, we can provide economical solutions for the various needs of customers.
Our continuous optimization efforts for pickling and phosphating lines cover every detail, including tunnels, exhaust gas purification, hangers, acid circulation, process tanks, high-pressure spray, phosphate heating, phosphate sludge removal, agitators, dryers and loading and unloading equipment. All of this will bring you a completely different experience.
For coil diameter from 500 to 2000mm, our pickling & phosphating lines live up to our customers' expectations
ii. Wire coil pickling line for stainless steel
The specialty of stainless steel materials and the diversity of product compositions, as well as strong environmental impact of pickling liquid and the high corrosion of equipment, make the design and construction of pickling lines extremely challenging. We are proud to announce that China's industry leaders for stainless steel wire rod, such as Baosteel, Yongxing, TISCO, Dongbei and Tsingshan, have chosen our technology and equipment without hesitation to facilitate high-quality of their products.
We have proven solutions to the common headaches of pickling sludge and insufficient high-pressure spraying.
Whether it's the common 300 series or challenging duplex stainless steels and high-nickel alloys, our pickling lines operate stably and reliably to create value for our customers!
iii. Wire coil pickling line for nonferrous alloy
Nonferrous alloy wire, the hardness of the base material is lower than that of steel, and the surface cleanliness requirements are higher. Materials with high nickel content are no less difficult to clean than stainless steel. Industry leader Jintian Group choose us for a complete recognition of our technology and services.
Working with the world's most advanced high-speed extrusion line, the full-automatic wire coil pickling line for copper alloy can take on onerous tasks of surface treatment, and the customer goes one step closer to the goal of the lights-out factory!